logoblackMECHMIND+AI

About

Mech Mind puts intelligence into industrial robots. Applications include depalletising, palletising, bin picking, machine tending, assembly, gluing and locating.

Mech Mind have deployed intelligent robotic solutions across a wide range of industries such as automobile plants, appliance plants, steel plants, food plants, logistics warehouses, banks, and hospitals.

Features

Mech-Eye
  • High-quality 3D data
  • Excellent stability
  • CE, FCC and VCCI certification
Mech-Vision
  • Support for various objects
  • Support for metal parts with dark or reflective surface
Mech-Viz
  • Zero line of code is needed
  • Plug and play, easy to use

Mech Mind features superior stability with collision checking and motion planning algorithms so you never have to worry about collision or singularity. The advanced vision algorithms enable the robot to handle various objects in different shapes and colours. 

Applications

Depalletising

  • The robot picks boxes or bags from the pallet and puts them on pallet or conveyor.

Machine Tending

  • The robot picks randomly located parts and loads them to the machine.

Bin Picking

  • The robot picks mixed parcels and puts them on the conveyor or logistics trolleys.

Order Picking

  • The robot picks objects according to orders.

Videos

AI+ Robot Mass SKU Picking Solution

Parcel Loading with AI+3D Vision

Mixed-Carton Depalletizing with AI+3D Vision

3D-Vision guided Machine-Tending

High Efficiency Sorting

Mixed Case Palletizing

Solutions for the Manufacturing Industry

With advanced technologies such as deep learning, 3D vision and intelligent path planning, Mech-Mind provides complete and cost-effective AI+3D vision+industrial robot solutions to customers in the manufacturing industry.

Applications include vision-guided machine tending, gluing, assembly, locating, etc. We have already deployed our intelligent industrial robot solutions in many industries, such as automotive, machinery, steel, home appliances and furniture. Our products have been exported to overseas markets such as the U.S., Europe, Japan, South Korea and Thailand.

Advantages

  1. High Intelligence: Based on powerful AI algorithms, our solutions can handle different objects and deal with various complex situations.
  2. Strong Stability: Mech-Eye 3D Camera has been tested continuously for more than 7000 hours. Intelligent path planning can avoid collision and other issues.
  3. Rich Application Scenarios: Our solutions have been deployed in hundreds of customer scenarios in more than ten countries, including leading companies in the automotive, home appliances, steel, and food industries.
  4. Cost-Effectiveness: The price is only half to one-third of the same type of typical products.
  5. Strong Openness: Our solutions can be adapted to various mainstream robot brands and support integrating with various systems and the secondary software development.
  6. Efficient and Straightforward Deployment: The plug-and-play solutions save a lot of deployment time. The fully visualized, code-free programming interface dramatically reduces the usage difficulty and deployment costs.

Vision-Guided Machine Tending

Machine Tending: The robot grabs randomly-placed parts in the bin one by one and places them on the machine tool or conveyor belt.

  • The intelligent path planning algorithm can help robots to operate stably in real factory environment, avoiding collision;
  • The intelligent grabbing algorithm can guide robots to choose the most proper grabbing position, ensuring stability;
  • Able to handle parts of different sizes, reflective surfaces or complex structures;
  • Parts can be packed tightly or randomly placed. Dark surfaces do not affect recognition.

Specification

AccuracyThe accuracy is up to 0.2mm@0.6m.
SpeedThe single cycle time can reach 3s (the actual speed is related to the layout and end effector).
FlexibilityAble to handle reflective/black surfaces, complex structures, tight packing or overlapping, etc.;
Intelligent path planning and grabbing algorithms to ensure stability.
ObjectsSupport parts of various shapes and sizes.
Major Application FieldsAutomotive, machinery, steel, home appliances, etc.
Robot BrandsAdaptable to various major robot brands.
Common CamerasMech-Eye Pro S Enhanced, Mech-Eye Pro M Enhanced, Mech-Eye Pro L

Vision-Guided Gluing/Assembly/Locating

Gluing: The vision system recognizes the contour of randomly-placed parts and guides the robot to spray glue according to gluing route.
Assembly: The vision-guided robot grabs randomly-placed designated parts and assembles them on the designated position.
Locating: Able to locate randomly-placed objects.
Applicable for fields such as automotive, home appliances and furniture manufacturing.

Gluing

  1. High-precision, able to quickly locate parts and glue them according to the route;
  2. High speed and stability;
  3. Able to provide customized camera solution and offer ultra-precision quality pictures with big field of view.

Assembly

  1. Supports various objects (including various parts, etc.);
  2. High precision, high speed, stable and reliable;
  3. Objects can be randomly placed, recognition and assembly won’t be affected.

Locating

  1. Supports various objects of different sizes and shapes;
  2. High precision, high speed, accurate object locating;
  3. Objects can be randomly placed, recognition won’t be affected.

Specification

AccuracyThe accuracy is up to 0.2mm@0.6m;
The actual accuracy depends on the camera model.
SpeedHigh speed, stable and reliable (the actual speed is related to the layout and end effector).
FlexibilityAble to handle reflective/dark surfaces, complex structures, tightly packing or overlapping, etc.
Major Application FieldsHome appliances, automotive, furniture, etc.
ObjectsSupports various parts.
Robot BrandsAdaptable to various major robot brands.
Common CamerasMech-Eye Pro S Enhanced, Mech-Eye Pro M Enhanced, Mech-Eye Pro L

Typical Use Cases

Using advanced AI technologies such as deep learning, 3D vision, and intelligent path planning, Mech-Mind’s solutions have been implemented in manufacturing industries such as automotive, home appliances, etc.

Machine Tending for Black Parts for a Large Air-Conditioning Company

Workflow: The robot grabs parts (black parts) in the bin one by one and puts them on the conveyor belt.

  • Able to identify black parts with uneven surfaces and complicated structures;
  • Black parts can be tightly packed or randomly placed;
  • Intelligent path planning algorithm can help robots to operate stably in real factory environment, avoiding collision;
  • One cycle time is within 4s, seamlessly connecting industry upstream and downstream.

Camera: Mech-Eye Pro M Enhanced 3D Camera

Wheel Assembly for a Large Automotive OEM

Workflow: The robot recognizes the randomly-placed wheel, grabs it and assembles the wheel in the designated position on car body.

  • Applicable for parts of different sizes;
  • Support parts with reflective/dark surfaces;
  • Support assembly on ongoing production line, high precision, high speed and stability;

Camera: Mech-Eye Pro S 3D Camera

Machine Tending for Large Parts (Crankshafts) for a Large Auto Parts Factory

Workflow: The robot grabs large parts (crankshafts) in the bin one by one and puts them on the conveyor belt.

  • More than ten different large metal parts (cranksafts) of complicated structures;
  • Crankshafts can be tightly packed or randomly placed;
  • Intelligent grabbing algorithm can guide robots to choose the most proper grabbing position, ensuring stability;
  • Intelligent path planning algorithm can deal with issues like collision avoidance.

Camera: Mech-Eye Pro L 3D Camera

Machine Tending for Track Links for a Large Mechanical Engineering Company

Workflow: The robot grabs randomly-placed parts one by one and identifies the front and back of the parts. If the front side is up, the part will be directly placed on the working table. If not, the part will be firstly turned over and then placed on the working table.

  • More than ten different sized metal parts;
  • Can handle complex situations such as parts with complex postures and similar front and back sides;
  • Intelligent path planning to avoid collision;
  • Camera with strong anti-reflection function to deal with ambient
    light change;
  • Seamless industry upstream and downstream connection.

Camera: Mech-Eye Pro L 3D Camera

Gluing for Cabin Doors for a Large Bus Factory

Workflow: The robot recognizes randomly-placed parts (cabin doors) and glues them according to the required route.

  • Applicable for more than ten various parts (more than 20 different cabin doors onsite) ;
  • Parts can be randomly placed on the conveyor belt, no impact on recognition;
  • Large scale cabin door gluing with high precision (cabin door size of 2m*1.5m), precision is less than 1mm at 2.5m point;
  • Able to handle complex situations such as objects with reflective/dark surfaces.

Camera: Mech-Eye Pro XL 3D Camera (customized version)

Leaking Point Locating for a Large Air-conditioning Company

Workflow: The robot recognizes the random holes on the box and sticks the leaking check needle into the box to check.

  • Cable ties/tapes/complex patterns/texts on box do not affect recognition;
  • High precision, can accurately locate leaking points of around 0.8cm diameter with high speed and efficiency;
  • Ambient light change doesn’t affect recognition effects, high stability.

Camera: Mech-Eye Pro S 3D Camera 

Mech-Eye 3D Cameras

Model

Pro S Enhanced

Deep

Pro M Enhanced

Laser L

Optimal Scanning Range (mm)

500 – 1000

1200 – 3500

800 – 2000

1500 – 3000

Near FOV (mm)

350 x 220 @ 0.5 m

1000 x 1170 @ 1.2 m

500 x 350 @ 0.8 m

1280 x 1210 @ 1.5 m

Far FOV (mm)

690 x 430 @ 1.0 m

2910 x 3360 @ 3.5 m

1360 x 860 @ 2.0 m

2560 x 2420 @ 3.0 m

Resolution

1936 x 1216

2048 x 1536

1936 x 1216

2048 x 1536

Megapixels

2.3 MP

3.0 MP

2.3 MP

3.0 MP

Calibration Accuracy

0.05 mm @ 0.6 m

3.0 mm @ 3 m

0.1 mm @ 1 m

1.0 mm @ 2 m

Scanning Time

0.5 – 1.3 s

0.9 – 1.3 s

0.5 – 1.3 s

0.9 – 1.3 s

Baseline

150 mm

400 mm

280 mm

400 mm

Dimensions

270 x 76 x 140 mm 

470 x 105 x 215 mm 

402 x 75 x 160 mm 

459 x 90 x 115 mm 

Processor

NVIDIA Pascal™ 1 TFLOPS with 256 NVIDIA® CUDA® Cores

Operating Temperature

0~45℃(Max gradient 10℃/hour)

Communication Interface

Ethernet

Power Supply

12V DC

24V DC

Safety and EMC

CE / FCC / VCCI

Protection Class

IP65

Cooling

Passive

Field of View